📄 C82- MULTIFUNCTION CNC BOARD Rev. 5


C82- MULTIFUNCTION CNC BOARD Rev. 5

                                                                              OCTOBER 2024


 


1.0    FEATURES

 

  • Designed for ESS AND ETHER-MACH motion controller.
  • Built-in PWM-Based Speed Control and Two Built-in Electromechanical Relays with NO and NC positions for spindle control.
  • The system monitors:
    -     E-Stop.
    -     Safety Charge Pump.
    -     VFD Fault.
    -     Driver Fault.
  • Optoisolated inputs working at 5-24VDC.
  •  Outputs can be 500mA open collector or +5Vdc at 50mA TTL.
  •   Buffered outputs.
  •  Electromechanical Relay with NO and NC positions for general purpose (Port_2 16 or 17, jumper-selectable).
  • Microcontroller-based SCHP.
  •  Can be powered with a voltage of +24VDC.
  •  Status LEDs on all input and Output connections.
  •  DIN Rail mountable.
  •  Pluggable Screw-On Terminals.
  •  It is compatible with the family of C34 connector boards, which allow for quick connection to popular drives. This compatibility enables not only the step and direction signals but also the fault and enable signals.
  •  High-speed input.
  •  Compatibility with C48Rev.3.5 - EXT_E-STOP *NEW

 

2.0    I/O SPECIFICATIONS

 

                                                 OPTOISOLATED DIGITAL INPUT TTL SPECIFICATIONS

On-state voltage range

5 to 24VDC

Maximum off-state voltage

0.8V

Typical signal delay

2.8uS

 

                                                          DIGITAL OUTPUT TTL SPECIFICATIONS

Maximum output voltage

5VDC

Maximum output current

24mA

Maximum off-state voltage

0.44 V

Maximum supported frequency

400KHz

Typical signal delay

10nS

Time of transition to high impedance state

12nS

 

                                                         OPEN COLLECTOR OUTPUT SPECIFICATIONS

Number of outputs

4

Maximum Supported output voltage

50VDC

Typical output current (general purpose pins)

500mA

Maximum supported frequency

250KHz

Typical signal delay

Less than 8nS

 

                                                                              ENCODER INPUT

On-state voltage

5 VDC

Maximum off-state voltage

0.8V

Typical signal delay

2.8uS

Rise / Fall Time (Typ)

50ns - 12ns


 

3.0    BOARD DESCRIPTION


 


💡

Set the jumper on ESS LPT3 to apply +5VDC to pin 26.




4.0    POWER TERMINALS AND CONFIGURATION JUMPERS

4.1             Power terminal

 

The board requires an external power supply which can deliver 24VDC@700mA to power the logic of the board and the ESS or ETHER-MACH, but keep in mind that each output can deliver up to 500mA, and if powering other breakout or relay boards. So, you will need to add all the expected power consumption.

                                        

 

4.2             Source Output 5VDC


                                             

 

4.3             Source Output 24VDC

10-24VDC can be sourced to sensors or other cards requiring it.  Do not exceed 2.5A.

                                           

 

4.4             Input terminals for port_1 and port_2

 

These terminals support signals 5-24VDC, you can connect sensors NPN, PNP, switches, capacitive sensors, etc.

PORT_1

                       

 

PORT_2

                            


HIGH SPEED INPUT PORT_2 PIN 2, 3, 4, AND 5

These terminals support signals 5VDC

                                    

 

4.5             Select inputs of port_1 and port_2

 

                                                                       COM = 5V

                                  PORT_2                                                                          PORT_1


                                                                               COM = GND with 5VDC

 

                                                                 COM = GND with 24VDC

 

                                                                            COM = 24VDC

 

5.0   JUMPER POSITION

 

 

5.1             Selecting the SCHP operation mode

 

The Safety Charge Pump uses pin 17 on port 2. When the SCHP is enabled on the board, then the output of the terminals will be active while the Safety Charge Pump signal is present and inactive while the SCHP is not present.

                 

💡

Also, Relay3 on can also be tied to pin 17 or 16 on port 2. If the jumper is set to be tied to pin 17, then the relay will activate while the system is active. This can be ideal to control power to DC servos or to handle servo brakes. Or enable/disable any other feature that is associated with the system being active.


 

5.2             Driver Enable Jumper

When the Jumper is ON, the C82 sends a low for 5 seconds to enable the driver; if set to OFF, it sends a high for 5 seconds to enable the driver.

                

 

5.3             Driver Fault Detection

The Jumper must be on to detect the driver fault.

            

 

5.4             Configuration jumper pin 16 or 17

Relay can be tied to pin 16 or 17 on port 2.

                 

     1-2: PIN17                                                                                                                   2-3: PIN16

 

5.5             Configuration jumper pin 16 or 17

When the jumper is selected 1- 2, Delay is enabled.

                

 

6.0   CONNECTION EXAMPLE FOR SHIELD C78

6.1             RJ45 shield C78 connection for axes, Limits and Encoder

 

 

6.2             RJ45 shield board description

 

 

6.3             Pinout


                                                                            

RJ45 Distribution

            

 

7.0         CONNECTION EXAMPLE FOR SHIELD C77

7.1            Terminal Shield Screw-on


 

7.2            Shield board description


8.0      DRIVER DISCONNECTION JUMPERS

 


💡

1-2: Cable disconnection detection.

2-3: No cable disconnection detection.

 

This configures how cable disconnect is to work. Set according to C34 board manual.


9.0    E-STOP TERMINAL

Connect an E-STOP push button as shown in the images below.

                                       

Pin 10, port 1 is used for E-Stop. Since this board controls the enable line, and the enable line is the one responsible for notifying the controller of the e-stop condition, the user does not have direct access to the pin itself, just to the e-stop terminal on the board. The E-Stop terminal is tied to the enable line and will trigger the E-Stop. A fault or E-Stop triggers a low for 5 seconds to notify the controller of the fault condition, then resets to high again.


10. 0  ALARM TERMINAL

                                

  • If the terminal is not in use, it must have a jumper.

 

11.0  TYPICAL CONNECTIONS

-        Connection with the terminal of the output source of 24VDC

 

-        Connection with the terminal of the output source of 5VDC

 

 

12.0   LED INDICATOR

The standby LED lights indicate that the system is ready but disabled. When the Status LED (Green LED) lights, it indicates that the system is enabled.

There are 4 possible error sources: a driver fault, E-STOP error, SCHP error, or VFD alarm. An LED will light close to the source of the fault.

               

 

VFD Connection and configuration jumper

The VFD Alarm monitoring feature can be enabled or disabled:

 


  • The VFD Alarm will trigger when the contacts are open and the VFD Alarm is enabled.
  • This VFD alarm input requires 5-24 VDC.



 

13.0  SAMPLE ENCODER WIRING

 


14.0  WIRING SAMPLE WITH C48.

                                        



15.0  DIMENSIONS

 

 

 

All dimensions are in Millimeters.

Fixing holes (4mm).

 

💡

DISCLAIMER

Use caution. CNC machines can be dangerous. Neither IGNITE, LLC nor Arturo Duncan is liable for any accidents resulting from the improper use of these devices.  This product is not a fail-safe device, and it should not be used in life support systems or in other devices where its failure or possible erratic operation could cause property damage, bodily injury, or loss of life.